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Definitions of Metal Terms (Pe-Sc)

PENETRANT INSPECTION

NON-DESTRUCTIVE TEST TO CHECK FOR THE EXISTENCE OR EXTENT OF DISCONTINUITIES THAT ARE OPEN TO THE SURFACE. A PENETRATING DYE IS USED FOR THIS TEST.

PERMALLOY

NICKEL ALLOYS CONTAINING ABOUT 20 -60% FE, USED FOR THEIR HIGH MAGNETIC PERMEABILITY AND ELECTRICAL RESISTIVITY.

PERMANENT SET

THE DEFORMATION OF METAL UNDER STRESS, THAT OCCURS AFTER PASSING ITS ELASTIC LIMIT.

PHYSICAL PROPERTIES

THE PROPERTIES, OTHER THAN MECHANICAL, THAT PERTAIN TO THE PHYSICS OF A MATERIAL. I.E. DENSITY, HEAT AND ELECTRICAL CONDUCTIVITY, THERMAL EXPANSION ETC.

PICKLING

REMOVING SURFACE OXIDES FROM METALS BY CHEMICAL OR ELECTROCHEMICAL REACTION. IN STAINLESS IT TURNS MATERIAL GRAY.

PIN EXPANSION TEST

A TEST FOR DETERMINING THE ABILITY OF TUBES TO BE EXPANDED OR FOR REVEALING THE PRESENCE OF CRACKS OR LONGITUDINAL WEAKNESS.

PIN HOLES

MICROSCOPIC IMPERFECTIONS IN THE SURFACE OR THROUGH A LAYER OR THICKNESS OF METAL.

PIPE

1) A TUBULAR METAL PRODUCT. 2) DEFECT. A CAVITY IN A CASTING BILLET OR INGOT CAUSED BY CONTRACTION OR SHRINKAGE.

PITTING

SMALL SHARP CAVITIES IN A METAL SURFACE.

PLANIMETRIC METHOD

A METHOD OF MEASURING GRAIN SIZE. THE GRAINS WITHIN A SPECIFIC AREA ARE COUNTED.

PLASTIC DEFORMATION

SEE PERMANENT SET

PLASTICITY

THE ABILITY OF A METAL TO BE DEFORMED EXTENSIVELY WITHOUT RUPTURE.

PLATING

A THIN COAT OF METAL LAID ON ANOTHER METAL BY ELECTRO- PLATING, GALVANIZING, TINNING, ETC.

POT ANNEALING

SEE BOX ANNEALING

POWDER METALLURGY

THE ART OF PRODUCING POWDERED METALS AN UTILIZING METAL POWDERS FOR PRODUCTION OF PARTS.

PRECIPITATION HARDENING

HARDENING CAUSED BY THE PRECIPITATION OF A CONSTITUENT FROM A SUPERSATURATED SOLID SOLUTION.

PRECIPITATION HEAT TREATMENT

RELATES TO NON-FERROUS METAL ANY OF THE VARIOUS AGING TREATMENTS, DONE AT ELEVATED TEMP- ERATURES TO IMPROVE CERTAIN MECHANICAL PROPERTIES.

PRIME

MATERIAL FREE FROM VISIBLE SURFACE DEFECTS.

PROCESS ANNEALING

THE FERROUS ALLOY IS HEATED TO A TEMPER- ATURE JUST BELOW THE LOWER LIMIT OF THE TRANSFORMATION TEMPERATURE AND THEN COOLED. THIS SOFTENS THE MATERIAL.

PROOF STRESS

1) THE STRESS THAT WILL CAUSE A SPECIFIED SMALL PERMANENT SET IN A MATERIAL. 2) A SPECIFIED STRESS TO BE APPLIED TO A MEMBER OR STRUCTURE TO INDICATE ITS ABILITY TO WITHSTAND SERVICE LOADS.

PULSE-ECHO METHOD

A NON-DESTRUCTIVE TEST IN WHICH PULSES OF ENERGY ARE DIRECTED INTO A PART AND THE TIME FOR THE ECHO TO TO RETURN FROM ONE OR MORE REFLECTING SURFACE IS MEASURED.

PUNCH

MOVABLE PART THAT FORCES METAL INTO A DIE. USED FOR BLANKING, COINING, EMBOSSING, DRAWING, STAMPING, ETC.

QUENCHING

THE STEP OF COOLING METALS QUICKLY. THE QUENCHING CAN BE DONE IN WATER OR OIL.

RADIOGRAPHY

A NON-DESTRUCTIVE METHOD IN INTERNAL EXAMINATION. METAL OBJECTS ARE EXPOSED TO X-RAYS OR GAMMA RADIATION.

RECRYSTALLIZATION

A PROCESS WHERE DISTORTED GRAIN STRUCTURES IN COLD WORKED METAL IS REPLACED BY NEW, STRESS FREE GRAIN STRUCTURES BY CERTAIN ANNEALING PROCESSES.

REFINING TEMPERATURE

A TEMPERATURE USED IN HEAT TREATMENT OF STEEL TO REFINE THE STRUCTURE AND GRAIN SIZE.

REFRACTORY

A HEAT RESISTANT MATERIAL, USUALLY NONMETALLIC, WHICH IS USED FOR FURNACE LINING.

REFRACTORY ALLOY

METAL WITH EXTREMELY HIGH MELTING POINT.

RESIDUAL STRESS

MACROSCOPIC STRESSES THAT ARE SET UP WITHIN A METAL AS A RESULT OF NON-UNIFORM PLASTIC DEFORMATION.

RESIDUALS

THE "TRACE" ELEMENTS NOT NAMED IN SPECIFICATIONS. THEY ARE THE RESULT OF CONTAMINATED SCRAP.

RIBBON WOUND

STRIP WOUND LAYER ON TOP OF LAYER...AS A ROLL OF TAPE. THIS TYPE OF ROLLING IS DONE AROUND A CORE.

RIPPLE

DEFECT. SLIGHT TRAVERSE WAVE OR SHADOW APPEARING AT INTERVALS ALONG THE STRIP OR SHEET.

ROCKWELL HARDNESS

A STANDARD METHOD OF MEASURING HARD- NESS. IT IS A MEASUREMENT OF PENETRATION UNDER SPECIFIC LOAD.

ROLLED EDGE

THE DEBURRING OF AN EDGE BY A SYSTEM OF ROLLERS WHICH SHAPE THE EDGE OF THE MATERIAL.

ROTARY SHEAR

A CUTTING MACHINE WITH SHARPENED CIRCULAR BLADES. A SLITTER.

SALT FOG (SPRAY) TEST

A CORROSION TEST IN WHICH THE METAL IS SUBJECTED TO A FINE MIST OF SALT WATER.

SCAB

A BLEMISH ON A CASTING.

SCALING

 1) LAYERS OF OXIDATION 2) THE REMOVAL OF SCALE FROM METAL

 
 
 
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